Snap-on 5000-3 User Manual Page 1

SURETEST AND 600TL Model 5000-3 Torque Calibration System USER’S MANUAL

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 CHAPTER 2 Functional Description and Specifications The CDI 5000-3 is CDI’s next generation Tor

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 SURETEST BASE UNIT Front Panel Figure 2-2 SURETEST Front Panel A- Membrane Function

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 Display A 240 x 64 Full-featured Graphic LCD is used to provide versatile and clear displays of s

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 The SURETEST returns to the default menu from the measurements mode in the event there is no selec

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 3. Select Language Selects either English, German (Deutsch), French (François), Spanish (Español)

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 6. Edit Limits Sets up high torque limit preset. (-->) (F4) to go Down 1 line. Sets up low

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 9. Edit Parameters Sets up serial communications protocol. Sets delay (in ms) per character u

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 Sets up memory clear options in RECALL mode. Recalls memory data to display. Format (F3) calls S

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 SURETEST BASE UNIT Rear Panel (Input/Output) Figure 2-3 SURETEST Rear Panel A - Solenoid

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 F- PRINTER PORT (DB-9P) PIN FUNCTION 2 Receive 3 Transmit 5 Ground G- OPTIONAL (DB-9P) PIN

TABLE OF CONTENTS Safety Information I Introduction 1-1 Functional Description and Specifications 2-1 Functional Descriptions

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 SURETEST Transducers SURETEST transducers provide industry standard square drives. They feature

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 Specifications SURETEST TORQUE CALIBRATION SYSTEM Specifications System Accuracy ±0.25% of readin

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 Power Requirements 100-230 VAC, 50-60 HZ, 50 W, automatic voltage selection. Fused at 3.15 A. E

FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2 SURETEST Transducer/Display Resolution mkg cmkg ft. lb. in. lb. in. oz. Nm dNm cN

SETUP AND PROGRAMMING CHAPTER 3 CHAPTER 3 SETUP AND PROGRAMMING CDI 5000-3 TORQUE CALIBRATION SYSTEM SETUP Figure 3-1: CDI 5000-3 Torque Tester/

SETUP AND PROGRAMMING CHAPTER 3 Setting Up the CDI 5000-3 Torque Calibration System 1. Bolt the loader to a sturdy location. 2. Install Pivot tub

SETUP AND PROGRAMMING CHAPTER 3 SURETEST Base Unit Controls Refer to the illustration below when performing the power-up and programming procedure

SETUP AND PROGRAMMING CHAPTER 3 4-in-1 Transducer Installation When a 4-in-1 transducer is installed, the following is displayed: The

SETUP AND PROGRAMMING CHAPTER 3 Setup Programming Setting up Date and Time 1. Press (Setup). 2. Scroll Down (↓) to select Clock Adjus

SETUP AND PROGRAMMING CHAPTER 3 3. Press Enter (↵). The display reads: 4. Press --> (F5) or <-- (F6) to select High or Low

SURETEST Base Unit Calibration 5-11 Gravitational Effects 5-14 Correction Factors on Test Weights 5-14 Gravitational Charts 5-1

SETUP AND PROGRAMMING CHAPTER 3 To Program AUTO CLEAR, STORE, or SEND: 1. Press (Setup). 2. Scroll Down (↓) to select Auto settings

SETUP AND PROGRAMMING CHAPTER 3 Clear Single Memory Location Use the procedure in this section to clear a single memory location. 1. Press

SETUP AND PROGRAMMING CHAPTER 3 1. Press Setup 2. Scroll Down (↓) to select Edit Parameters 3. Press Enter (↵) the display read: 4. Press --&

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 CHAPTER 4 CDI 5000-3 TORQUE CALIBRATION SYSTEM SETUP This chapter contains information on how to test,

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 Dial and Bending Beam Torque Wrenches and Screwdrivers Be sure the SURETEST transducer is capable of handl

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 Adjustable or Preset “Click” Wrenches and Screwdrivers Be sure the SURETEST transducer is capable of handl

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 Testing Power Tools The dynamic torque characteristic of a power tool and the static torque applied when u

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 Figure 4-1: Power Tool Test Setup A - Power Tool B - Joint Rate Simulator C - Transducer 7. Coupl

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 tool clutch slips. Be careful not to add torque by turning the tool by hand. 14. Release the torque an

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 Statistical Analysis The SURETEST Base Unit accumulates torque measurements in a data list. The list is c

Using this Manual This manual contains instructions for use and setup of the SURETEST 5000-3 Torque Calibration System. A table of contents and a t

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 Printing Statistical Analysis 1. Press Data (F1) in select Transducer screen or (F2) in measurements mode

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 ** R E S U L T ** Data : 0010 Max : 254.89 in-lb Min : 251.49 in-lb Range : 3.4039 in-lb Mean : 253

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 Displaying or Downloading Data List Torque measurements stored in the data list also include a date and t

TORQUE CALIBRATION SYSTEM SETUP CHAPTER 4 How to Use Analog Output (Rear Panel BNC Connector) Analog Output on the SURETEST provides a real time vo

CALIBRATION CHAPTER 5 CHAPTER 5 CALIBRATION The SURETEST Torque Calibration System is factory calibrated using precision torque test arms, ce

CALIBRATION CHAPTER 5 Torque Under 250 ft. lb. Mount the calibration block at the center of the stand with two 1/2-13 socket head cap screws w

CALIBRATION CHAPTER 5 WARNING Always position the 40" arm over the front of the stand as shown. Never extend the test arm behind the sta

CALIBRATION CHAPTER 5 The 4-in-1 transducer may also be mounted to the calibration stand, shown in Figure 5-1, using the standoff fixture and

CALIBRATION CHAPTER 5 Suggested Transducer Calibration Check Points, Bars, Hangers and Weights (Sheet 1 of 2) Part Bar Hanger

CALIBRATION CHAPTER 5 Suggested Transducer Calibration Check Points, Bars, Hangers and Weights (Sheet 2 of 2) Part Bar Hanger

DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury to the operator or to bystanders. W

CALIBRATION CHAPTER 5 Torque Calibrations SURETEST New Transducer Calibration Improper calibration can result in torque measurement errors

CALIBRATION CHAPTER 5 6. Enter the following code into the display using the Cursor Keys: 5222 ( Left (←), Right (→) to select digit ; Up

CALIBRATION CHAPTER 5 Press Unit (F2) key and select the desired torque unit. 10. Using the Up (↑) and Down (↓) Cursor keys, enter the Ful

CALIBRATION CHAPTER 5 13. Press (Accept) to accept the calibration value (1st Cal point). Apply 20% Torque = 10 in. lb. 14. Press

CALIBRATION CHAPTER 5 22. All readings show minus sign (-). Press F1 twice to return to measurement mode. SURETEST Base Unit Calibrat

CALIBRATION CHAPTER 5 4. Enter the following code into the display using the Cursor Keys: 5111. Then press (

CALIBRATION CHAPTER 5 Example: 08.0622 mV 7. Program the measured voltage into the SURETEST Indicator as demonstrated in the example,

CALIBRATION CHAPTER 5 Gravitational Effects Correction Factors on Test Weights Weights used in torque calibration are affected by their acce

CALIBRATION CHAPTER 5 Gravitational Charts The charts in this section are taken from CRC Handbook of Chemistry and Physics, 58th Edition.

MANUAL LOADER CHAPTER 6 600TL - 600 ft. lb. Capacity Manual Loader The 600TL Manual Loader is designed as an integral component of the CDI 500

SAFETY INFORMATION Safety Information Important Safety Instructions This manual contains important safety and operating instructions for CDI 5000-3

MANUAL LOADER CHAPTER 6 Torque Tester/Calibrator Figure 6-1: Installation multiple transducers A- Quick release pin (Transducer) B- 4-in-1 T

MANUAL LOADER CHAPTER 6 Drive Adaptor A drive adaptor couples the wrench to the transducer. Low torque 2000 series transducers use an internal-

MANUAL LOADER CHAPTER 6 Figure 6-2 Set up for Dial indicating, Deflection Beam and Micro-Adjustable Torque Wrenches. 1- Transducer Mounting A

MANUAL LOADER CHAPTER 6 Types of Loader Testing Torque Driver Testing An optional torque screwdriver testing kit, is available for use in testing

ACCESSORIES APPENDIX A Appendix A Accessories, included SURETEST 5000-3 Torque Calibration System Components Component Description 5000-ST SURE

ACCESSORIES APPENDIX A Appendix A Accessories, optional Component Description 2000-4-02 1/4" ext. drive 5 – 50 in. oz. Transducer

ACCESSORIES APPENDIX A Component Description 2000-50-1 Cable, Indicator to PC 950-79 Foot Pedal Switch (Data Send foot swi

ACCESSORIES APPENDIX A Calibration Accessories Calibration of the SURETEST Indicator and 2000 series transducers is recommended at least every 1 y

19220 San Jose Ave. City of Industry, CA 91748-1497 FORM 20-2100-CDI

SAFETY INFORMATION so the torque and load values are indicated on the display. The safety relays only work when the power is on. Flying parti

INTRODUCTION CHAPTER 1 CHAPTER 1 Introduction The SURETEST is a laboratory grade instrument that provides TORQUE measurements. Although desig

INTRODUCTION CHAPTER 1 The SURETEST operates directly from any AC power line between 100 VAC to 230 VAC, 50–60 Hz without the need for switch sele